Carlin 301CRD User Manual
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Instruction manual
™
70 Maple Street East Longmeadow, MA 01028
Ph 413-525-7700 Fx 413-525-8306
Carlin Combustion Technology, Inc.
TECH SUPPORT 800-989-2275
carlincombustion.com
© Copyright 2010 — Carlin Combustion Technology, Inc.
Installer/servicer — Except where specifi cally stated other-
wise, this manual must be used only by a qualifi ed service
technician. Failure to comply with this or other requirements
in this manual could result in severe personal injury, death or
substantial property damage.
User — Refer only to User care and maintenance on back
page for information regarding operation of this burner. The
burner Instruction Manual is intended only for your service
technician. The burner and heat exchanger must be inspected
and started at least annually by your service technician.
Ratings
Input: 201CRD.......................................... 2.50 to 5.00 GPH
301CRD (3¼’’ air cone) ................. 3.00 to 6.00 GPH
301CRD (3½’’ air cone) ................. 4.00 to 7.00 GPH
Fuels: U.S. ........................................No. 1 or No. 2 Fuel oil
Canada .............No. 1 Stove oil or No. 2 Heating oil
Fuel unit: ....................................................................... Suntec
.................................100 to 150 PSIG nozzle pressure
...............................................Factory set at 150 PSIG
Electrical: Power ................................ 240V, 50/60 Hz, 1-Phase
Motor........................ Carlin PSC, 1/4 HP, 3450 RPM
Total current at 240V, 50/60 Hz, 1-Phase:
201CRD ............................... Approx. 1.6 amps
301CRD ............................... Approx. 1.6 amps
Ignition: ....... Carlin Model 42000 electronic — 14,000 volts
Control: ........................................U.L. primary safety control
Agencies: ....................................... UL Listed (US and Canada)
- Instruction manual 1
- Contents 2
- PLEASE read this fi rst . . 2
- Special attention fl ags . . 2
- Codes and standards 3
- Vent system 4
- Verify clearances 5
- Verify combustion chamber 6
- Inspect burner and components 8
- Install/check burner fl ange 8
- Attach air tube to housing 9
- Mount burner in appliance 9
- 3. Prepare burner 10
- (continued) 11
- Air band 12
- Final adjustments 12
- Inspect/install fuel supply 13
- Perform checkout procedures 15
- To start burner 16
- Model 50240 diagnostic LED’s 17
- Service & Troubleshooting 17
- Start-up & operation 17
- Model 60240 diagnostic LED’s 19
- Annual start-up & service 21
- 7. Repair parts 22
- 7. Repair parts (cont.inued) 23
- Ceramic fi ber materials 24
- Limited Warranty 27
Summary of Contents
Page 1 - Instruction manual
Instruction manual™70 Maple Street East Longmeadow, MA 01028Ph 413-525-7700 Fx 413-525-8306Carlin Combustion Technology, Inc.TECH SUPPORT 800-9
Page 2 - Special attention fl ags . .
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 10 –Removing/installing head asse
Page 3 - Codes and standards
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 11 –Figure 10 Electrode settings
Page 4 - Vent system
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 12 –Figure 13 Combustion head/air
Page 5 - Verify clearances
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 13 –Table 4 Approximate air band
Page 6 - Verify combustion chamber
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 14 –Figure 15 Two-line fuel sys
Page 7
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 15 –3. Prepare burner (continued
Page 8 - Install/check burner fl ange
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 16 –Wire burner — 50240 primary c
Page 9 - Mount burner in appliance
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 17 –Start-up & operation Do
Page 10 - 3. Prepare burner
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 18 –Figure 21 201CRD and 301CRD b
Page 11 - (continued)
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 19 –Start-up & operation Do
Page 12 - Final adjustments
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 2 –Before installing or servicing
Page 13 - Inspect/install fuel supply
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 20 –5. Adjustment and verifi cati
Page 14
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 21 –Verify burner/appliance opera
Page 15 - Perform checkout procedures
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 22 –7. Repair partsFor parts not
Page 16 - To start burner
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 23 –7. Repair parts (cont.inued)
Page 17 - Start-up & operation
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 24 –8. Maintenance/service proce
Page 18
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 25 –
Page 19 - Model 60240 diagnostic LED’s
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 26 –
Page 20
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 27 –Limited WarrantyCarlin Combus
Page 21 - Annual start-up & service
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 28 –For other than routine mainte
Page 22 - 7. Repair parts
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 3 –Codes and standardsCertifi cati
Page 23 - 7. Repair parts (cont.inued)
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 4 –2. Prepare site • assembl
Page 24 - Ceramic fi ber materials
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 5 –Combustion/ventilation air che
Page 25
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 6 –Verify combustion chamberChamb
Page 26
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 7 –Table 3 201CRD and 301CRD Min
Page 27 - Limited Warranty
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 8 –Inspect burner and componentsG
Page 28
Model 201CRD & 301CRD 240-VAC Advanced oil burners — Instruction manualCarlin part number MN2301A Rev. 10/21/10– 9 –Pedestal-mounted burners1. Ch
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